The injection mold machine was relatively
simple compared to machines in use today: it worked like a large hypodermic
needle, using a plunger to inject plastic through a heated cylinder into a
mold. The industry progressed slowly over the years, producing products such as
collar stays, buttons, and hair combs.
The injection mold remains cold so the
plastic solidifies almost as soon as the mold is filled. Two-shot or multi-shot
molds are designed to "overmold" within a single molding cycle and
must be processed on specialized injection molding machines with two or more
injection units.
This process is actually an injection
molding process performed twice. In the first step, the base color material is
molded into a basic shape, which contains spaces for the second shot. Then the
second material, a different color, is injection-molded into those spaces.